Fulton FB-S Horizontal Firetube Boiler Bedienungsanleitung

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The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13
Page 1
Fulton Steam
Horizontal Boiler
FB-S Series
100-800 Hp
Installation, Operation and Maintenance Manual
The Fulton Companies
972 Centerville Road
Pulaski, NY 13142
Telephone: (315) 298-5121
Facsimile: (315) 298-6390
www.fulton.com
Serial # __________________________
Model # __________________________
Fulton Order # __________________________
Sold To __________________________
Job Name __________________________
Date __________________________
Seitenansicht 0
1 2 3 4 5 6 ... 75 76

Inhaltsverzeichnis

Seite 1 - Fulton Steam

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 1 Ful

Seite 2

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 10 CAUTIONS A temperature exceeding 100o F in the boiler room may cause pr

Seite 3 - Table of Contents

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 11 boiler insulation. This is a normal condition and does not affect the ef

Seite 4

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 12

Seite 5 - Introduction

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 13 Section 2

Seite 6 -

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 14

Seite 7 - Section 1

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 15 Section 2 – Description & Introductions 1. General a) Fulton mo

Seite 8

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 16 2. Specifications and Dimensions Specifications Model FB-S 100 125

Seite 9

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 17 Section 3

Seite 10 - Page 10

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 18

Seite 11 - Page 11

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 19 Section 3 – Installation General Note It is essential that the install

Seite 12 - Page 12

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 2

Seite 13 - Section 2

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 20 2. Boiler Room Ventilation a) It is most important to provide free ac

Seite 14 - Page 14

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 21 d) If more than one appliance is connected to a common flue or chimney

Seite 15 - 1. General

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 22 + Total Organic Carbon: Take a water sample. Shake vigorously for 30 se

Seite 16 - Specifications

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 23 only in the boiler proper, but also in pre-boiler equipment such as ecom

Seite 17 - Section 3

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 24 caustic embrittlement. In order to control boilers and equipment used fo

Seite 18 - Page 18

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 25 7. Valves a) Pressure Gauge: the pressure gauge is above the panel box

Seite 19 - Section 3 – Installation

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 26 c) The gas supply piping to the boiler must be appropriate to local cond

Seite 20 - 2. Boiler Room Ventilation

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 27 Example: From the chart we can see that a ¾” line that is 80’ in length

Seite 21

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 28 Open all necessary oil shut-off valves. Do not run compressors, pumps, o

Seite 22 - 5. Water Supply

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 29 1. Cleaning has been inadequate. 2. Partial or total old system is inv

Seite 23 - Page 23

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 3 Table of Contents Introduction Section 1 – Safety Warnings & Precau

Seite 24 - Page 24

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 30 because they lower the heat transfer rate and could cause over-heating o

Seite 25 - 9. Gas Supply

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 31 Warning Be sure to drain the hot water to a safe point of discharge to

Seite 26 - Page 26

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 32

Seite 27 - 10. Oil Supply

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 33 Section 4

Seite 28 - 12. Cleaning

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 34

Seite 29 - 13. Boil-out of New Unit

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 35 Section 4 – Controls & Burner The following brief description of t

Seite 30 - Page 30

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 36 b) Low Water Indicator i. This lamp will be illuminated and an alarm so

Seite 31 - Page 31

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 37 100mm diameter standpipes mounted on top of the boiler center line towar

Seite 32 - Page 32

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 38 Note Boiler may be supplied with PID type pressure controls in lieu of

Seite 33 - Section 4

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 39 a) Air Pressure Switch i. Mounted on the burner, this switch is opera

Seite 34 - Page 34

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 4

Seite 35 - 1. Boiler Control Panel

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 40 e) Oil Pre-heater Tank (for heavy oil burners) i. The oil preheater

Seite 36 - Page 36

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 41 i) Valve Proving System i. A valve proving system, as show schematical

Seite 37 - Page 37

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 42

Seite 38 - 2. Burner

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 43 Section 5

Seite 39 - Page 39

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 44

Seite 40 - Page 40

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 45 Section 5 – Operation Boiler starting STOP! Make sure you have read any

Seite 41 - Page 41

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 46 Note If the 2nd Low Water and High Pressure Alarm/Reset switch illumina

Seite 42 - Page 42

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 47 temperature and by the heat transfer rate and gas temperature. The tube

Seite 43 - Section 5

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 48 These cracks would not be there after manufacture but can develop in ser

Seite 44 - Page 44

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 49 b) Pump Check i. Lower the water level in the boiler, either by evapo

Seite 45 - Section 5 – Operation

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 5 Introduction This operating manual presents information that will help

Seite 46 - Page 46

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 50 b. The 1st Low Water alarm cancels c. The 1st Low Water indicator lamp

Seite 47 - Page 47

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 51 Note As well as removing sludge from the boiler, a second and equally im

Seite 48 - 3. Daily Operating Tests

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 52 Medium Term (days) a) Turn the Burner On/Off/Reset Switch on the Burner

Seite 49 - Page 49

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 53 Low Water alarm. This is normal and typical of ‘priming’ where a boiler

Seite 50 - 4. Blowdown Procedure

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 54 Fault Finding Table Problem Solution Burner does not start 1. No volta

Seite 51 - 5. To Shut Down the Burner

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 55 Pilot flame, no main flame 1. Insufficient pilot flame. 2. Gas fired

Seite 52 - 6. Evaporation Test

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 56 Boiler will not maintain pressure 1. Check oil supply in the supply tan

Seite 53 - 7. Fault Finding

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 57 Section 6

Seite 54 - Page 54

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 58

Seite 55 - Page 55

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 59 Section 6 – Maintenance 1. General Maintenance To ensure the continuing

Seite 56 - Page 56

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 6 All units are crated for crane lift transport. Under no circumstances sho

Seite 57 - Section 6

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 60 2. Weekly Maintenance Warning All steam pipe work, valves and fittings w

Seite 58 - Page 58

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 61 3. Six Month Maintenance Warning The boiler must be completely cold bef

Seite 59 - Section 6 – Maintenance

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 62 i) Remove the rear smoke box access doors. j) Brush through the tubes

Seite 60 - 2. Weekly Maintenance

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 63 v) Carry out routine maintenances to the burner as detailed in the manu

Seite 61 - 3. Six Month Maintenance

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 64 Caution TOPOG-E gasket have a finite life after installation and must be

Seite 62 - Page 62

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 65 b) Pace the new Topog-E gasket on the cover plate, ensure the gasket is

Seite 63 - 5. Fitting New Gasket

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 66

Seite 64 - Page 64

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 67 Section 7

Seite 65 - Page 65

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 68

Seite 66 - Page 66

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 69 Standard Warranty for Fulton Boilers Warranty Valid for Models FB-S, FB-

Seite 67 - Section 7

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 7 Section 1

Seite 68 - Page 68

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 70

Seite 69 - 12/2/09

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 71 Extended Warranty for Fulton Skid Mounted Steam Boilers Warranty Valid

Seite 70 - Page 70

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 72 08/20/10

Seite 71

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 73

Seite 72 - 08/20/10

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 74

Seite 73 - Page 73

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 75

Seite 74 - Page 74

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 76 No part of this Installation, Operation, and Maintenance

Seite 75 - Page 75

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 8

Seite 76 - Page 76

The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 9 Section 1 – Safety Warnings & Precautions The following WARNINGS, CA

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