The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 1 Ful
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 10 CAUTIONS A temperature exceeding 100o F in the boiler room may cause pr
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 11 boiler insulation. This is a normal condition and does not affect the ef
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 12
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 13 Section 2
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 14
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 15 Section 2 – Description & Introductions 1. General a) Fulton mo
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 16 2. Specifications and Dimensions Specifications Model FB-S 100 125
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 17 Section 3
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The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 19 Section 3 – Installation General Note It is essential that the install
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 2
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 20 2. Boiler Room Ventilation a) It is most important to provide free ac
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 21 d) If more than one appliance is connected to a common flue or chimney
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 22 + Total Organic Carbon: Take a water sample. Shake vigorously for 30 se
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 23 only in the boiler proper, but also in pre-boiler equipment such as ecom
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 24 caustic embrittlement. In order to control boilers and equipment used fo
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 25 7. Valves a) Pressure Gauge: the pressure gauge is above the panel box
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 26 c) The gas supply piping to the boiler must be appropriate to local cond
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 27 Example: From the chart we can see that a ¾” line that is 80’ in length
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 28 Open all necessary oil shut-off valves. Do not run compressors, pumps, o
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 29 1. Cleaning has been inadequate. 2. Partial or total old system is inv
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 3 Table of Contents Introduction Section 1 – Safety Warnings & Precau
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 30 because they lower the heat transfer rate and could cause over-heating o
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 31 Warning Be sure to drain the hot water to a safe point of discharge to
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 32
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 33 Section 4
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 34
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 35 Section 4 – Controls & Burner The following brief description of t
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 36 b) Low Water Indicator i. This lamp will be illuminated and an alarm so
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 37 100mm diameter standpipes mounted on top of the boiler center line towar
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 38 Note Boiler may be supplied with PID type pressure controls in lieu of
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 39 a) Air Pressure Switch i. Mounted on the burner, this switch is opera
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 4
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 40 e) Oil Pre-heater Tank (for heavy oil burners) i. The oil preheater
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 41 i) Valve Proving System i. A valve proving system, as show schematical
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 42
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 43 Section 5
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 44
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 45 Section 5 – Operation Boiler starting STOP! Make sure you have read any
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 46 Note If the 2nd Low Water and High Pressure Alarm/Reset switch illumina
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 47 temperature and by the heat transfer rate and gas temperature. The tube
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 48 These cracks would not be there after manufacture but can develop in ser
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 49 b) Pump Check i. Lower the water level in the boiler, either by evapo
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 5 Introduction This operating manual presents information that will help
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 50 b. The 1st Low Water alarm cancels c. The 1st Low Water indicator lamp
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 51 Note As well as removing sludge from the boiler, a second and equally im
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 52 Medium Term (days) a) Turn the Burner On/Off/Reset Switch on the Burner
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 53 Low Water alarm. This is normal and typical of ‘priming’ where a boiler
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 54 Fault Finding Table Problem Solution Burner does not start 1. No volta
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 55 Pilot flame, no main flame 1. Insufficient pilot flame. 2. Gas fired
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 56 Boiler will not maintain pressure 1. Check oil supply in the supply tan
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 57 Section 6
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 58
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 59 Section 6 – Maintenance 1. General Maintenance To ensure the continuing
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 6 All units are crated for crane lift transport. Under no circumstances sho
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 60 2. Weekly Maintenance Warning All steam pipe work, valves and fittings w
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 61 3. Six Month Maintenance Warning The boiler must be completely cold bef
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 62 i) Remove the rear smoke box access doors. j) Brush through the tubes
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 63 v) Carry out routine maintenances to the burner as detailed in the manu
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 64 Caution TOPOG-E gasket have a finite life after installation and must be
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 65 b) Pace the new Topog-E gasket on the cover plate, ensure the gasket is
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 66
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 67 Section 7
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 68
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 69 Standard Warranty for Fulton Boilers Warranty Valid for Models FB-S, FB-
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 7 Section 1
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The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 71 Extended Warranty for Fulton Skid Mounted Steam Boilers Warranty Valid
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 72 08/20/10
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The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 76 No part of this Installation, Operation, and Maintenance
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 8
The Fulton Companies*FB-S Series Manual*Version 2010-0820 rev. 3/5/13 Page 9 Section 1 – Safety Warnings & Precautions The following WARNINGS, CA
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